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Distribution Manifolds & Valve Assemblies

NOSHOK Distribution Manifolds and Valve Assemblies are engineered to consolidate complex multi-instrument piping hookups into compact, leak-free factory assemblies. Distribution Manifolds connect multiple instruments—such as analog pressure gauges, smart pressure transmitters, and mechanical switches—to a single diaphragm seal or process connection. By engineering low internal cavity volumes, these manifolds minimize temperature-induced volumetric fluid expansion error and eliminate multiple threaded fittings. NOSHOK Direct Connect Assemblies further close-couple differential pressure transmitters directly to orifice flange taps, completely eliminating impulse lines, stainless steel tubing, brackets, and gauge line errors. Rated for working pressures up to 10,000 psi with 100% helium leak testing and NACE MR0175 compliance.

Connects multiple instruments (gauges, transmitters, switches) to a single diaphragm seal or process tap

Significantly reduces internal fluid volume to enhance dynamic response and eliminate thermal expansion errors

Direct Connect Assemblies eliminate impulse tubing, pipe stands, brackets, and gauge line measurement error

Eliminates numerous threaded NPT connections, drastically reducing potential process leak paths

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Technical Specifications & Integration Guide

NOSHOK Distribution Manifold & Direct Connect Valve Assemblies

Configure customized distribution manifolds and direct connect valve assemblies to streamline multi-instrument mounting, protect cathodic pipeline integrity, and eliminate measurement errors.

Pressure Rating6,000 psi to 10,000 psi
ConfigurationsDistribution Blocks & Direct Connect
Material316 SS (NACE) / Zinc-Nickel Steel
Testing100% Helium Leak Tested

Assembly Architecture

DM-2P2-Port Distribution Manifold (Dual Instrument Outlets)
DM-3P3-Port Distribution Manifold (Triple Instrument Outlets)
DM-4P4-Port Distribution Manifold (Quad Instrument Outlets)
DCA-2VDirect Connect Assembly with 2-Valve Static Pressure Manifold
DCA-5VDirect Connect Assembly with 5-Valve Flare Pattern™ Manifold

Process & Instrument Connections

041/2" NPT Male Process Inlet × 1/2" NPT Female Instrument Ports
06043/4" NPT Male Process Inlet × 1/2" NPT Female Instrument Ports
08041" NPT Male Process Inlet × 1/2" NPT Female Instrument Ports
FLGDirect Orifice Flange / Futbol Flange Adapter Interface

Body Metallurgy

SS316 Stainless Steel, Electropolished (NACE MR0175 / ISO 15156-3)
CSZinc-Nickel Plated Carbon Steel
M400Monel 400 (Severe Corrosive Service)
HCHastelloy C-276 (Severe Acid & Chemical Service)

Connector & Protection Options

STABSZ Series Stabilized Connector (Vibration & Stress Relief)
STAB-VSZ Series Stabilized Connector with Integral Block Valve
DK1Single-Piece Dielectric Kit (Electrical Isolation)
DK2Two-Piece Dielectric Kit (PTFE Gasket + PVC Shim)
FUTFutbol Flange Adapters (1/16" Offset for 2" to 2-1/4" Centers)

Factory Instrumentation Mounting & Calibration

INST-PGFactory Mounted NOSHOK Dial Pressure Gauge (400/500/600/700 Series)
INST-PTFactory Mounted NOSHOK Pressure Transmitter (PTI10 / PTI15 / 621 Series)
INST-DSFactory Coupled NOSHOK Diaphragm Seal (Type 10 / Type 5)
CAL-CERTNIST-Traceable Calibration Certificate & Assembly Testing Report

Assembly Part Number Architecture

DM-3P-4M-4F-SS-STAB

DM-3PAssembly Type3-Port Distribution Manifold
4M-4FConnection Size1/2" NPT Male Inlet × 1/2" Female Outlets
SSMaterial316 Stainless Steel (NACE)
STABConnector OptionStabilized Mechanical Support

Technical specifications

Pressure Rating6,000 psi @ 200 °F standard | 10,000 psi @ 200 °F optional
Leak Test Standard100% Tested to 1 × 10⁻⁴ ml/s Helium per MSS SP-99 & SP-105
Internal VolumeMinimized internal gallery volume for reduced thermal fill drift
Materials of Construction316 Stainless Steel (ASTM A479), Carbon Steel (ASTM A108), Monel, Hastelloy
Temperature LimitsDependent on seals: -65 °F to 1,000 °F (-54 °C to 537 °C)
Quality ComplianceNACE MR0175/ISO 15156-3, MSS SP-99, MSS SP-105, ASME B31.3

Application & Installation Guidelines

Distribution manifolds significantly reduce the total fill fluid volume required when pairing multiple instruments with a diaphragm seal, avoiding high temperature measurement error.

Stabilized connectors absorb bending moments and radial pipe vibrations, protecting threaded fittings from stress fatigue.

Dielectric kits isolate pipeline cathodic protection currents from electronic instrumentation transmitters and indicators.

Product Description

NOSHOK Distribution Manifolds and Valve Assemblies are engineered to provide integrated, turn-key solutions for process piping and measurement instrumentation. In conventional installations, mounting a pressure gauge, transmitter, and switch to a single line requires assembling multiple tees, nipples, and isolation valves—creating extensive leak paths, increasing structural overhang vibration, and accumulating excessive internal fill volume that distorts measurement accuracy.

NOSHOK Distribution Manifolds resolve these challenges by machining multi-port distribution galleries into a single solid block. This low-volume design ensures that when coupled to diaphragm seals, the minimal fill fluid volume minimizes temperature-induced drift. Furthermore, NOSHOK Direct Connect Assemblies mount differential pressure flow transmitters directly to orifice taps, eliminating impulse lines and preventing gauge line error caused by ambient temperature gradients, gas condensation, or liquid vaporization.

Multi-instrument distribution for 2 to 5 instruments from a single process tapping or diaphragm seal

Ultra-low cavity fill volume reduces thermal expansion error on diaphragm seal fluid fills

Eliminates up to 80% of threaded joints and field pipe connections compared to traditional branch piping

Direct Connect Assemblies include stabilized connectors with integral block valves to eliminate vibrational shear stress

100% helium leak tested to 1 × 10⁻⁴ ml/s ensuring absolute hermetic performance under extreme industrial conditions

Assembly Configurations & Ordering Information

Distribution Manifold SeriesDM Series Multiport Distribution Blocks (2-way, 3-way, 4-way, 5-way instrument distribution)
Direct Connect Assembly SeriesDCA Series Direct Orifice Hookup with 2-Valve Static or 5-Valve Natural Gas Manifolds
Manifold Body Metallurgy316 Stainless Steel (Electropolished, NACE compliant) | Zinc-Nickel Plated Carbon Steel | Exotic Alloys
Port Sizes & ConnectionsInlet: 1/2" NPT(M), 3/4" NPT(M), 1/2" NPT(F) | Outlets: (2) to (5) × 1/4" NPT(F) or 1/2" NPT(F)
Valve Integration OptionsIntegrated needle block valves, bleed valves, vent plugs, and gauge siphons
Stabilized ConnectorsSZ Series Stabilized Connectors (with or without integral block valve) for radial stress relief
Dielectric Isolation KitsSingle-piece or two-piece non-conductive dielectric kits for cathodic protection and isolation
Flange Adapters (Futbols)1/16" offset flange adapters providing 2", 2-1/8", and 2-1/4" center-to-center connections

Part Number Architecture & Examples

Distribution Manifold ExampleDM-3P-4M-4F-SS (3-Port Distribution Manifold, 1/2" NPT Male Inlet, 1/2" NPT Female Outlets, 316 SS)
Direct Connect ExampleDCA-5VM-STAB-316 (Direct Connect Assembly with 5-Valve Flare Pattern Manifold, Stabilized Connector, 316 SS)
Diaphragm Assembly ExampleType 10 Seal + DM-2P Distribution Block + 40-400 Gauge + PTI10 Transmitter

Product Specifications

Working Pressure Rating6,000 psi (414 bar) standard @ 200 °F; 10,000 psi (689 bar) high pressure option
Temperature LimitsFKM O-Ring: -15 °F to 400 °F | PTFE Packing: -40 °F to 400 °F | Grafoil: -65 °F to 1,000 °F
Helium Leak Test Standard100% Tested to 1 × 10⁻⁴ ml/s per MSS SP-99 & MSS SP-105
Body Materials316 Stainless Steel (ASTM A479), Electroless Zinc-Nickel Plated Carbon Steel (ASTM A108)
Sour Gas ComplianceAll 316 Stainless Steel assemblies meet NACE MR0175/ISO 15156-3
Applicable Industry StandardsMSS SP-99, MSS SP-105, MSS SP-132, ASME B31.1, ASME B31.3

Application & Engineering Notes

Distribution Manifolds are especially advantageous when coupled to diaphragm seals: because temperature changes cause seal fluid expansion, minimizing the cavity volume in the distribution block preserves total system accuracy.

Direct Connect Assemblies with Stabilized Connectors shift cantilever and vibrational stress loads away from the NPT pipe threads, providing rigid mechanical stability and eliminating catastrophic piping fatigue failure.

Dielectric Kits eliminate metal-to-metal electrical conduction between process pipeline and measurement electronics, preserving cathodic protection.

Futbol flange adapters provide easy field maintenance and interchangeability without disassembling welded process piping.

Complete turn-key assemblies are factory filled, calibrated, and helium tested by ATH Performance.

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