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SOR SENSOR Sampling System Bottle, Cap and Septum Supplies

Name: SOR SENSOR Sampling System Bottle, Cap and Septum Supplies
Brand: SOR

SOR Controls Group / SENSOR Sampling Systems supplies a complete range of industrial-grade bottles, hole-punched caps, and laminated septa engineered specifically for closed-loop grab sampling systems in chemical plants, oil refineries, and petrochemical complexes. Standard laboratory vials and caps are unsuitable for heavy-duty industrial needle systems because laboratory cap holes are too small (causing needle interference and binding) and standard septa are too thin (resulting in tearing, core-cutting, and sample leakage). SENSOR caps are punched in-house with precisely dimensioned center holes (.500" to .750") to provide smooth clearance for dual-needle process and vent assemblies. SENSOR septa are manufactured from premium 100-mil virgin silicone bonded to an inert PTFE (Teflon) film barrier, delivering excellent chemical resistance, low bleed, and superior self-resealability when punctured. Available in Clear Flint Glass (up to 121 °C / 249 °F), Translucent HDPE (shatterproof up to 71 °C / 160 °F), and Heavy-Duty Clear Borosilicate Glass (thermal shock resistant up to 500 °C / 900 °F), in volumes from 1 oz (30 ml) to 32 oz (1000 ml).

In-house precision punched cap holes (.500" to .750") designed specifically for industrial dual-needle sampling

Heavy-duty 100-mil silicone septa with chemically inert PTFE (Teflon) lamination for zero sample contamination

Superior self-resealability balances needle penetration resistance with complete volatile liquid containment

Eliminates needle bending, core-cutting, and cap binding common with standard thin laboratory supplies

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SOR SENSOR Sampling System Bottle, Cap and Septum Supplies

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Product FamilyIndustrial Closed-Loop Sampling Bottle, Cap, and Septum Consumables

Cap Metallurgy / PlasticVirgin Polypropylene with precision center puncture hole (Max temp 130 °C / 266 °F)

Cap Sizes & Hole Diameters20mm (.500"), 22mm (.586"), 24mm (.586"), 28mm (.625"), 33mm (.625"), 38mm (.750")

Septum Material & Construction100 mil (0.100") High-Grade Silicone with chemically inert PTFE Teflon film facing

Septum Temperature RatingMaximum 200 °C (392 °F) continuous exposure

Bottle Types AvailableClear Flint Glass, Translucent HDPE Polymer, Clear Borosilicate Glass

Bottle Capacities1 oz (30 ml), 2 oz (60 ml), 4 oz (125 ml), 8 oz (250 ml), 16 oz (500 ml), 32 oz (1000 ml)

Clear Flint Glass RatingMax 121 °C (249 °F) | 40 °C (104 °F) thermal shock resistance | High chemical resistance

HDPE Polymer RatingMax 71 °C (160 °F) | Shatter-resistant, flexible, resistant to non-oxidizing chemicals

Borosilicate Glass RatingMax 500 °C (900 °F) | Extreme thermal shock & concentrated acid resistance

Packaging QuantitiesCaps/Septa: Bags of 100 pcs | Assembled Bottles (BSC): Cases of 12, 24, 120, or 360 pcs

Application CompatibilitySENSOR BBSS, PIBSS, ISS, and all standard industrial needle grab sampling systems

Technical Specifications & Selection Matrix

SOR SENSOR Bottle, Cap & Septum Supplies Technical Reference

Select individual replacement caps and septa, cap/septum subassemblies, or fully assembled bottle sets (flint glass, borosilicate glass, or HDPE polymer) configured for industrial closed-loop sampling.

Cap Sizes20mm to 38mm Threaded

Septa Thickness100 mil (0.100") PTFE/Silicone

Bottle Volumes1 oz to 32 oz (30 ml to 1000 ml)

Bottle MaterialsFlint Glass, Borosilicate, HDPE

Assembled Bottle + Cap + Septa Sets (Clear Flint Glass)

BSC0120CTS1 oz (30 ml) Clear Flint Glass Bottle, 20mm Cap, 100mil Septa (Case of 360 pcs)

BSC0220CTS2 oz (60 ml) Clear Flint Glass Bottle, 20mm Cap, 100mil Septa (Case of 120 pcs)

BSC0422CTS4 oz (125 ml) Clear Flint Glass Bottle, 22mm Cap, 100mil Septa (Case of 24 pcs)

BSC0824CTS8 oz (250 ml) Clear Flint Glass Bottle, 24mm Cap, 100mil Septa (Case of 24 pcs)

BSC1628CTS16 oz (500 ml) Clear Flint Glass Bottle, 28mm Cap, 100mil Septa (Case of 12 pcs)

BSC3233CTS32 oz (1000 ml) Clear Flint Glass Bottle, 33mm Cap, 100mil Septa (Case of 12 pcs)

Assembled Bottle + Cap + Septa Sets (HDPE Polymer)

BSC0424PTS4 oz (125 ml) Translucent HDPE Bottle, 24mm Cap, 100mil Septa (Case of 24 pcs)

BSC0828PTS8 oz (250 ml) Translucent HDPE Bottle, 28mm Cap, 100mil Septa (Case of 24 pcs)

BSC1628PTS16 oz (500 ml) Translucent HDPE Bottle, 28mm Cap, 100mil Septa (Case of 12 pcs)

Assembled Bottle + Cap + Septa Sets (Clear Borosilicate Glass)

BSC0433BTS4 oz (125 ml) Clear Borosilicate Bottle, 33mm Cap, 100mil Septa (Case of 24 pcs)

BSC0833BTS8 oz (250 ml) Clear Borosilicate Bottle, 33mm Cap, 100mil Septa (Case of 24 pcs)

BSC1633BTS16 oz (500 ml) Clear Borosilicate Bottle, 33mm Cap, 100mil Septa (Case of 12 pcs)

BSC3238BTS32 oz (1000 ml) Clear Borosilicate Bottle, 38mm Cap, 100mil Septa (Case of 12 pcs)

Caps with Center Hole (Polypropylene - Bags of 100 pcs)

CAP20P20mm Polypropylene Cap with .500" Center Hole

CAP22P22mm Polypropylene Cap with .586" Center Hole

CAP24P24mm Polypropylene Cap with .586" Center Hole

CAP28P28mm Polypropylene Cap with .625" Center Hole

CAP33P33mm Polypropylene Cap with .625" Center Hole

CAP38P38mm Polypropylene Cap with .750" Center Hole

Septa Liners (100 mil PTFE/Silicone - Bags of 100 pcs)

SEP20TS20mm Diameter, 100 mil Silicone with PTFE Lamination

SEP22TS22mm Diameter, 100 mil Silicone with PTFE Lamination

SEP24TS24mm Diameter, 100 mil Silicone with PTFE Lamination

SEP28TS28mm Diameter, 100 mil Silicone with PTFE Lamination

SEP33TS33mm Diameter, 100 mil Silicone with PTFE Lamination

SEP38TS38mm Diameter, 100 mil Silicone with PTFE Lamination

Cap and Septum Pre-Assembled Pairs (Bags of 100 pcs)

CPS20PTS20mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

CPS22PTS22mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

CPS24PTS24mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

CPS28PTS28mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

CPS33PTS33mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

CPS38PTS38mm Polypropylene Cap + 100 mil PTFE/Silicone Septum

Model Number Architecture

BSC0422CTS

BSCProduct TypeBottle, Cap & Septum Assembly

04Volume4 oz (125 ml) Bottle

22Cap Size22 mm Threaded Cap

CBottle MaterialClear Flint Glass

TSSeptum LinerPTFE / Silicone (100 mil)

Technical specifications

Cap MaterialPolypropylene (PP) with in-house precision center hole

Septum Thickness100 mil (0.100" / 2.54 mm) virgin silicone with PTFE facing

Cap Temperature Limit130 °C (266 °F)

Septum Temperature Limit200 °C (392 °F)

Flint Glass Temp Limit121 °C (249 °F) | 40 °C thermal shock

HDPE Temp Limit71 °C (160 °F)

Borosilicate Temp Limit500 °C (900 °F)

Needle Clearance Hole.500" to .750" diameter depending on cap size

Chemical ResistanceExcellent to acids, hydrocarbons, solvents, and neutral solutions

Packaging StandardsSealed clean-pack packaging for contamination control

Operational & Handling Guidelines

Always verify needle shroud alignment before pushing the bottle upward into the sampling needles.

Do not reuse septa for critical volatile sampling; discard punctured septa to prevent sample leakage.

Use Borosilicate glass (BSC...BTS) for high-temperature sample streams or severe thermal shock conditions.

HDPE plastic bottles are recommended for caustic liquids or rough plant environments where glass breakage is a hazard.

Industrial Needle System Compatibility

In closed-loop grab sampling systems, the sample bottle is pushed upward into a protective shroud where a dual-needle assembly (process dispensing needle and vent needle) pierces the cap septum. Standard commercial laboratory bottles and caps frequently cause sampling failures: their pre-punched holes are too small, causing the needles to scrape or jam against the plastic cap, and their thin septa easily tear or 'core', allowing hazardous product to vent into the shroud or leak during transit.

SENSOR caps are punched in-house with generous, centered guide holes specifically calibrated for industrial needle profiles. Combined with 100-mil thick PTFE-lined silicone septa, the assembly ensures low insertion force, zero needle deflection, and tight elastomeric resealing after withdrawal.

Heavy-duty 100-mil silicone body provides robust mechanical memory for complete self-sealing after needle extraction

Virgin PTFE Teflon facing shields the elastomer from corrosive attack and prevents chemical leaching into the sample

Precision hole punching leaves clean edges with zero flash or plastic burrs to contaminate samples

Compatible with SENSOR Needle Evacuation Systems (NES) and all standard industrial sampling needle blocks

Bottle Material Specifications & Chemical Compatibility

Clear Flint Glass (BSC...CTS)Superb general chemical resistance, thick-wall mechanical shock resistance, max temp 121 °C (249 °F). Best for hydrocarbons and solvents.

HDPE Polymer (BSC...PTS)Translucent, virtually unbreakable, highly flexible, max temp 71 °C (160 °F). Ideal for caustics, water, and rough field transport.

Borosilicate Glass (BSC...BTS)Premium thermal shock resistant glass, max temp 500 °C (900 °F). Resists concentrated acids, halogens (Cl2, Br2), and aggressive organics.

Polypropylene Caps (CAP...P)Impact-resistant virgin polypropylene threaded caps with custom industrial center hole. Max temp 130 °C (266 °F).

PTFE/Silicone Septa (SEP...TS)100 mil thick pigment-free silicone with bonded PTFE liner. Max temp 200 °C (392 °F).

Part Number Reference Table

Caps Only (100 pcs/bag)CAP20P (20mm / .500" hole), CAP22P (22mm / .586"), CAP24P (24mm / .586"), CAP28P (28mm / .625"), CAP33P (33mm / .625"), CAP38P (38mm / .750")

Septa Only (100 pcs/bag)SEP20TS (20mm 100mil), SEP22TS (22mm), SEP24TS (24mm), SEP28TS (28mm), SEP33TS (33mm), SEP38TS (38mm)

Caps + Septa Assembled (100 pcs)CPS20PTS (20mm), CPS22PTS (22mm), CPS24PTS (24mm), CPS28PTS (28mm), CPS33PTS (33mm), CPS38PTS (38mm)

Flint Glass Bottle Sets (BSC...CTS)BSC0120CTS (1oz/20mm), BSC0220CTS (2oz/20mm), BSC0422CTS (4oz/22mm), BSC0824CTS (8oz/24mm), BSC1628CTS (16oz/28mm), BSC3233CTS (32oz/33mm)

HDPE Bottle Sets (BSC...PTS)BSC0424PTS (4oz/24mm), BSC0828PTS (8oz/28mm), BSC1628PTS (16oz/28mm)

Borosilicate Bottle Sets (BSC...BTS)BSC0433BTS (4oz/33mm), BSC0833BTS (8oz/33mm), BSC1633BTS (16oz/33mm), BSC3238BTS (32oz/38mm)

Quality Assurance & Sample Integrity

In environmental compliance, custody transfer, and refinery quality control, sample contamination or volume loss due to poor bottle sealing can result in costly re-tests or regulatory non-compliance. SENSOR bottle supplies maintain consistent dimensional tolerances across every batch.

All septa are pigment-free to eliminate chemical leaching and volatile organic extraction during high-sensitivity gas chromatography (GC) and mass spectrometry (MS) laboratory evaluations.

100% inspected for uniform punch diameter, thickness consistency, and liner adhesion

Supplied in sealed clean-pack polyethylene bags and protective carton packaging

Custom sizes, amber UV-blocking glass, and specialty septa formulations available upon request